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SoniCool Evaporative Gas Cooling & Conditioning

Controlled Reduction of Process Off-Gas Temperatures

SoniCool provides accurate temperature and humidity control to condition flue gases and particulate. The SoniCool system enhances collection efficiency and reliability of air pollution control systems.

Production can be increased with lower gas temperatures which results in reduced gas volumes.

SoniCool's nozzles introduce a controlled amount of finely atomized liquid into hot gas streams in order to reduce and/or control gas temperature.

The SoniCool™ Advantage
Evaporative Gas Cooling
Incinerator, kiln or furnace exhaust gases are cooled from over 2,400°F (1,315°C)
to as low as 240°F  (115°C) prior to
baghouse filtration–reducing the volume
of exhaust gas to be filtered and protecting
the baghouse. The water spray completely evaporates while absorbing heat from the gases. As a result, there is no water
effluent to be treated. This dry operation also eliminates troublesome deposits in ducts, towers, and hoppers.

Gas Conditioning
Electrostatic precipitators (ESP) cannot properly collect dust particles with high resistivity (glass, cement, etc.) unless humidity levels are optimized. SoniCool  'conditions' the particulate by raising humidity, enhancing the collection
efficiency of the ESP.

Brochure

Benefits

  • Rapid cooling reduces size requirement of the cooling chamber/duct systems and APC equipment
  • Self-cleaning, erosion and plug-resistant nozzles significantly reduce maintenance costs and downtime
  • High capacity single and multiple orifice atomizers reduce the number of nozzles/lances required
  • Infinite turndown ratios maintain optimum temperature control
  • Completely dry operation eliminates water carryover, refractory spalling, sludge buildup and water pollution
  • Pre-assembled modules reduce field wiring, piping and installation costs
  • Proven design: hundreds of installed references

Common Applications

  • Flue gas temperature reduction
  • Particulate conditioning to enhance downstream removal

Common Industries

  • Cement
  • Steel and Non-Ferrous Metals
  • Power Generation
  • Chemical
  • Metallurgical and Mining
  • Incineration (Municipal and Hazardous)

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